Syllabus: Conexus' Hire technology |
Unit 1: Advanced Manufacturing Topics, Sequence, Objectives & Pacing Guide
Key:
· MPRO= Ivy Tech Community College’s Manufacturing, Production & Operations program
· IML= DOE Standards for Introduction to Advanced Manufacturing and Logistics
· A1-A6= Industry Anchors (AI-Safety and Environmental, A2- Production & Inventory Systems ,
A3-Six Sigma, A4-Lean, A5- Regulatory,
A6-TQM)
· CLA=Certified Logistics Associate (Manufacturing Skills Standards Council)
· VTL = Virtual Training Lab
Common Core reading and writing standards for technical subjects are addressed through various written activities and project activities offered throughout the curriculum.
NOTE: MPRO course numbers may be given as a standard, a content location, or both. When MPRO content is required to meet a dual credit standard, the MPRO course number is listed in the “Required Standards/Anchors” column. Hire Technology also uses MPRO content to meet IML and CLA standards. When this is the case, the MPRO course number is provided in the “Content Location” column.
PRINCIPLES OF ADVANCED MANUFACTURING
Objectives
· Identify and define the five critical performance objectives for manufacturing.
· Understand productivity measures and how to calculate different measures of productivity.
· Identify and define the six functional areas of an advanced manufacturing plant.
· Identify key roles and list responsibilities of advanced manufacturing employees.
· Describe the interrelationship of the departments and roles.
· Understand advanced manufacturing licensing, certification and credentialing requirements at
the national, state and local levels.
· Identify appropriate work habits, conduct, and standards.
Principles of Advanced Manufacturing
Topic Subtopic Required Content Pacing
Standards/Anchors Location Guide
Principles of · Introduction MPRO 100 MPRO 100
Advanced IML 1.2 Principles of Adv
Manufacturing · Manufacturing IML 1.4 Manufacturing
Metrics IML 1.6 Chapters 1, 3 - 5
· Plant Layout IML 1.7
A2
· Plant Organization
Productivity Measures See above Productivity 100 minutes
Measures
Activity Guides
Adv. Manufacturing Plant See above VTL 15 minutes
Organization
Career Exploration: IML 8.5 Career 100 minutes
Education, training, and IML 8.6 Exploration
certification needed for IML 8.7 Activity Guides
careers in advanced IML 8.8
manufacturing. IML 8.9
Principles of Advanced Manufacturing - Continued
· Technology and Advanced Manufacturing:
o Computers & Automation
o Function of CNC
o Function of PLC
o Benefits of Automation & Robots
o Industrial & Mobile Robots
MPRO 100
IML 1.2
IML 1.4
IML 1.6
IML 1.7
A2
MPRO 100
Principles of Adv Manufacturing
Chapter 2
CNC & PLC
See above
VTL
20 minutes
CAD/CAM/CIM
See above
VTL
20 minutes
CHALLENGE: DESIGNING FOR PRODUCTION - Introduction, Phase 1, & Phase 2
Topics
Description
Required Standards/Anchors
Content Location
Pacing Guide
Challenge: Designing for Production
Manufacturing Process; Safety; Quality; Productivity; Teamwork
Over the course of the semester, students will work in phases to complete the challenge. The introduction provides context for this semester-long activity. Phase 1 challenges students to document their design ideas. In Phase 2 students create and document the manufacturing process.
IML 1.1
IML 1.5
IML 1.6
IML 7.1
IML 7.3
Common Core
Challenge: Designing for Production
Activity Guides
220 minutes
SAFETY PRINCIPLES
Objectives
· Interpret Material Safety Data Sheets.
· Select and demonstrate how to properly use personal protective equipment (PPE) required for common workplace tasks.
· Define injuries.
· Define accidents.
· Recognize the common causes of workplace accidents and injuries.
· Understand workplace safety initiatives.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Safety Principles
Safety Practices &Regulation
· What is Safety?
· Regulating Safety
· Practicing Safety in the Workplace
MPRO 106
IML 7.1,
IML 7.2
IML 7.3
A1
A5
MPRO 106
Safety Practices & Regulations Chapters 1-3
Personal Protective Equipment
· Introduction to PPE
· Workplace PPE Requirements
· Types of PPE : Hands & Face
· Types of PPE: Full body
MPRO 106
IML 7.3
A1
MPRO 106
Personal Protective Equipment Chapters 1-4
SAFETY PRINCIPLES
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Safety Responsibilities-Employer
· Work Environment & Ergonomics
· Accidents & Injuries
· Job Assignment
· First Aid
· Safety Training:
o Policies, Procedures & Regs
o PPE
o Raising Concerns & Getting Information
IML 7.2
CLA 4.1
CLA 4.4
CLA 5.4
CLA 5.5
A1
A5
MPRO 106
Safety Practices and Regulations Chapter 3
Safety Responsibilities-Employee
· Clean Area
· Identifying, Analyzing & Correcting Hazards
· Reporting Incidents & Accidents
CLA 4.3
CLA 5.4
A1
A5
MPRO 106
Safety Practices & Regulations Chapters 1-3
Safety Principles
Hazard Identification, MSDS, PPE & Accident Investigation
See above
VTL
50 minutes
Safety Principles
· Creating Safety Documentation
· Designing a Safety Tracking System
· Communicating Safety Data
See above
Common Core
Challenge: Designing for Production
Activity Guides, Phase 3
100 minutes
QUALITY PRINCIPLES
Objectives
· Define the terms quality and quality management system
· Understand the history of quality management systems
· Identify the benefits of quality management systems to your company, you, and your customers
· Identify various types of quality management systems (QMS)
· Explain the role of the International Organization for Standards (ISO)
· Define ISO 9000
· Define Lean Manufacturing
· Describe the Six Sigma Quality System
· Describe the PDCA cycle
· Describe how to handle a non-conforming product
· Describe a quality audit
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Quality Principles
Importance of Quality
· Quality Definition, Quality Concepts, Your Role
CLA 6.1
IML 1.5
A6
MPRO 109
ISO 9000, Part 1
Quality Systems
· Six Sigma/Lean
· TQM
· ISO
· Continuous Improvement
· PDCA Cycle
CLA 6.1
CLA 6.3
CLA 6.4
CLA 6.5
A6
MPRO 109
Quality Tools, Part 1
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Quality Audits
Definition, Purpose, Types (Internal, External, Third-Party)
A6
MPRO 109
Quality Tools, Part 1
Quality Principles
· Determining Quality Standards
· Creating a Quality System
· Communicating Quality Data
See above
Common Core
Challenge: Designing for Production
Activity Guides,
Phase 4
60 minutes
CHALLENGE: DESIGNING FOR PRODUCTION - Phases 5 & 6
*Note: These final two phases may be integrated into the curriculum at any point after Quality Principles depending on teacher preference/schedule.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Challenge: Designing for Production
Productivity
· Assembling Products
· Designing a Productivity Tracking System
· Communicating Productivity Data
IML 1.4
IML 1.5
IML 1.6
Common Core
Challenge: Designing for Production
Activity Guides, Phase 5
150 minutes
Presentation Skills
· Communication
· Teamwork
· Analysis
Common Core
Challenge: Designing for Production
Activity Guides, Phase 6
60 minutes
THE MANUFACTURING PROCESS
Basic Measurement: Objectives
· Define dimensional measurement and explain its importance.
· Describe the two systems of dimensional measurement used in manufacturing and convert between them.
· Describe the function and construction of a machinist's rule.
· Use a metric rule and a decimal-inch machinist’s rule to measure a length.
· Use a rule graduated in common fractions of an inch to measure a length.
· Convert between common fraction inches and decimal inches
· Define measurement accuracy and explain its importance.
· Define resolution and explain its effect on accuracy.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Basic Measurement
· Basic Measurement
MPRO 101
Basic Measurement
Segments 1 - 3
THE MANUFACTURING PROCESS
Blueprint Reading: Objectives
· Differentiate between line types and differentiate their uses on a blueprint.
· Understand the purpose of a universal standard.
· Understand the common elements of a blueprint.
· Understand the purpose of the Alphabet of Lines.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Blueprint Reading-Part I
· Blueprint Lines
MPRO 102
MPRO 102
Introduction to Print Reading
Chapter 1
Blueprints & Measurement
See above
Activity Guides
Metals: Objectives
· Define ferrous metal and non-ferrous metal and explain their importance.
· Define steel and cast iron and explain their importance.
· Describe the basic properties of aluminum and copper and explain their importance.
· Describe characteristics used to select a ferrous metal and a non-ferrous metal for an application.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of Ferrous/Non-Ferrous Metals Part I
· Introduction to Ferrous Metals
· Introduction to Non-Ferrous Metals
IML 1.3
IML 5.8
MPRO 205
Manufacturing Metals
Chapters 1 - 2
THE MANUFACTURING PROCESS
Machining - Drill Operation: Objectives
· Describe the drilling process.
· Describe types of drilling machines.
· Describe the basic operation of a drill machine.
· Identify major parts of a drill machine.
· Describe how to identify drill tool type and size.
· Identify drill tool type and size given manufacturing documentation.
· Describe two methods of mounting a tool in a drilling machine.
· Describe how to mount a work piece for drilling.
· Describe the factors that impact drilling quality.
· Describe how to inspect drill tooling for wear.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Machining-Drill Operation
IML 1.4
IML 5.3
IML 5.4
IML 5.6
IML 5.12
MPRO 207
Production Machine Tooling
Segments 1 - 4
THE MANUFACTURING PROCESS
CNC: Objectives
· Define the purpose and function of a Computer Numerical Control (CNC) device.
· Define the roles carried out by CNC programmers and CNC operators.
· Identify the responsibilities of CNC programmers and operators.
· Identify the difference between two‐ and three‐dimensional Cartesian Coordinate System.
· Identify the three major reference points used in CNC machining.
· Define the terms work offset, tool length offset, and tool wear offset.
· Understand the purpose and function of a CNC part program.
· Describe the three methods used for programming a CNC machine.
· Describe the structure of a part program and identify common part program codes.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of CNC
· History of Computer Numerical Controllers
· Cartesian Coordinate System
· Reference Points
· Part Program Overview
MPRO 100
IML 5.3
IML 5.6
IML 5.12
MPRO 100
Principles of Adv Manufacturing
Chapter 2
Cartesian Coordinates Activity
See above
Activity Guides
45 minutes
THE MANUFACTURING PROCESS
Tooling & Assembly: Objectives
· Define cutting and cutting tools
· Identify the most common types of cutting tools
· Describe the difference between single point and multi point tooling.
· Understand the uses of cutting tools
· Understand the importance of cutting tools to the machining process
· Understand the importance of the role of the machine operator
· Describe mechanical assembly and give an example.
· Describe threaded fastener assembly.
· Describe non-threaded fastener assembly.
· Describe rivet assembly.
· Describe hydraulic and water hose assembly.
· Describe pneumatic hose assembly.
· Describe robotic assembly.
· Describe pick and place assembly.
· Define bonding and give an example.
· Describe the brazing and soldering processes, the welding process, and the gluing process.
· Describe the operation of gaskets and o-ring seals.
· Describe the operation of parts feeder systems.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of Tooling Principles of Assembly
· Tooling Basics
· Principles of Assembly
IML 5.5
IML 5.7
IML 5.12
MPRO 109 TL101 MPRO 103 – new addition
Tool & Machine Material Processing
IML 1.8
IML 5.12
THE MANUFACTURING PROCESS
Pneumatic Power Systems: Objectives
· Define pneumatics and give an application.
· Describe the functions of basic components of a pneumatic system.
· Define pneumatic pressure and give its units of measurement.
· Describe the function of a pneumatic schematic.
· Explain six pneumatic safety rules.
· Describe the function of a pressure regulator valve and give an application.
· Describe the operation of a pressure regulator and give its schematic symbol.
· Describe the function of an air filter.
· Describe the operation of an air filter and give its schematic symbol.
· Describe the function of a pneumatic quick-connect fitting and give its schematic symbol.
· Describe the function of a tee and a cross and give their schematic symbols.
· Describe the function of a pneumatic cylinder and give an application.
· Describe the operation of a double-acting pneumatic cylinder and give its schematic symbol.
· Describe the function of a 4-way, 3-position pneumatic DCV and give an application.
· Describe the operation of a 4-way, 3-position pneumatic DCV and give its schematic symbol.
· Design a multiple cylinder pneumatic circuit.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Pneumatic Power Systems
· Pneumatic Power Systems
IML 1.4
IML 5.10
IML 5.12
MPRO 203
Production Technology
Segments 1 - 4
THE MANUFACTURING PROCESS
Principles of Hydraulics: Objectives
· Explain the differences between force and pressure.
· Understand the basics of Pascal’s Law.
· Identify how hydraulic power is similar to a lever.
· Understand how the hydraulic press illustrates Pascal’s Law.
· Explain some of the major inventions in the history of hydraulics.
· Name common manufacturing machines that use hydraulics to perform their main functions.
· Name common hydraulic manufacturing applications.
· Understand the importance of hydraulic maintenance.
· Understand the basic steps of operator maintenance.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of Hydraulics
· Introduction to Hydraulics
· Hydraulic Applications
· Hydraulic System Maintenance
IML 5.11
IML 5.12
MPRO 203 PT 303
Production Technology
Chapters 1, 3, 5
MECHATRONICS ELECTRICAL SYSTEMS
Objectives
· Define electricity and give an application.
· Describe the two types of electrical current and give an application of each.
· Describe the function and operation of a circuit tester.
· Describe the function of the four basic components of an electrical circuit.
· Describe the operation of two types of power supplies and give their schematic symbols.
· Describe the function of an electrical schematic.
· Connect and operate a power supply.
· Describe the operation of a manual switch.
· Describe the operation of N.O. and N.C. contacts and give their schematic symbols.
· Describe the function of three types of manual switch operators and give an application of each.
· Describe the operation of three types of manual switch operators and give their schematic symbols.
· Connect and operate a circuit using three types of manual switches.
· Describe the function of five types of electrical output devices and give an application of each.
· Describe the operation of five types of electrical output devices and give their schematic symbols.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Mechatronics Electrical System
Basic Electrical Circuits
· Basic Electrical Circuits
MPRO 122
IML 5.9
IML 5.12
MPRO 122
Mechatronics Electrical System
Chapter 1
Key:
· MPRO= Ivy Tech Community College’s Manufacturing, Production & Operations program
· IML= DOE Standards for Introduction to Advanced Manufacturing and Logistics
· A1-A6= Industry Anchors (AI-Safety and Environmental, A2- Production & Inventory Systems ,
A3-Six Sigma, A4-Lean, A5- Regulatory,
A6-TQM)
· CLA=Certified Logistics Associate (Manufacturing Skills Standards Council)
· VTL = Virtual Training Lab
Common Core reading and writing standards for technical subjects are addressed through various written activities and project activities offered throughout the curriculum.
NOTE: MPRO course numbers may be given as a standard, a content location, or both. When MPRO content is required to meet a dual credit standard, the MPRO course number is listed in the “Required Standards/Anchors” column. Hire Technology also uses MPRO content to meet IML and CLA standards. When this is the case, the MPRO course number is provided in the “Content Location” column.
PRINCIPLES OF ADVANCED MANUFACTURING
Objectives
· Identify and define the five critical performance objectives for manufacturing.
· Understand productivity measures and how to calculate different measures of productivity.
· Identify and define the six functional areas of an advanced manufacturing plant.
· Identify key roles and list responsibilities of advanced manufacturing employees.
· Describe the interrelationship of the departments and roles.
· Understand advanced manufacturing licensing, certification and credentialing requirements at
the national, state and local levels.
· Identify appropriate work habits, conduct, and standards.
Principles of Advanced Manufacturing
Topic Subtopic Required Content Pacing
Standards/Anchors Location Guide
Principles of · Introduction MPRO 100 MPRO 100
Advanced IML 1.2 Principles of Adv
Manufacturing · Manufacturing IML 1.4 Manufacturing
Metrics IML 1.6 Chapters 1, 3 - 5
· Plant Layout IML 1.7
A2
· Plant Organization
Productivity Measures See above Productivity 100 minutes
Measures
Activity Guides
Adv. Manufacturing Plant See above VTL 15 minutes
Organization
Career Exploration: IML 8.5 Career 100 minutes
Education, training, and IML 8.6 Exploration
certification needed for IML 8.7 Activity Guides
careers in advanced IML 8.8
manufacturing. IML 8.9
Principles of Advanced Manufacturing - Continued
· Technology and Advanced Manufacturing:
o Computers & Automation
o Function of CNC
o Function of PLC
o Benefits of Automation & Robots
o Industrial & Mobile Robots
MPRO 100
IML 1.2
IML 1.4
IML 1.6
IML 1.7
A2
MPRO 100
Principles of Adv Manufacturing
Chapter 2
CNC & PLC
See above
VTL
20 minutes
CAD/CAM/CIM
See above
VTL
20 minutes
CHALLENGE: DESIGNING FOR PRODUCTION - Introduction, Phase 1, & Phase 2
Topics
Description
Required Standards/Anchors
Content Location
Pacing Guide
Challenge: Designing for Production
Manufacturing Process; Safety; Quality; Productivity; Teamwork
Over the course of the semester, students will work in phases to complete the challenge. The introduction provides context for this semester-long activity. Phase 1 challenges students to document their design ideas. In Phase 2 students create and document the manufacturing process.
IML 1.1
IML 1.5
IML 1.6
IML 7.1
IML 7.3
Common Core
Challenge: Designing for Production
Activity Guides
220 minutes
SAFETY PRINCIPLES
Objectives
· Interpret Material Safety Data Sheets.
· Select and demonstrate how to properly use personal protective equipment (PPE) required for common workplace tasks.
· Define injuries.
· Define accidents.
· Recognize the common causes of workplace accidents and injuries.
· Understand workplace safety initiatives.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Safety Principles
Safety Practices &Regulation
· What is Safety?
· Regulating Safety
· Practicing Safety in the Workplace
MPRO 106
IML 7.1,
IML 7.2
IML 7.3
A1
A5
MPRO 106
Safety Practices & Regulations Chapters 1-3
Personal Protective Equipment
· Introduction to PPE
· Workplace PPE Requirements
· Types of PPE : Hands & Face
· Types of PPE: Full body
MPRO 106
IML 7.3
A1
MPRO 106
Personal Protective Equipment Chapters 1-4
SAFETY PRINCIPLES
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Safety Responsibilities-Employer
· Work Environment & Ergonomics
· Accidents & Injuries
· Job Assignment
· First Aid
· Safety Training:
o Policies, Procedures & Regs
o PPE
o Raising Concerns & Getting Information
IML 7.2
CLA 4.1
CLA 4.4
CLA 5.4
CLA 5.5
A1
A5
MPRO 106
Safety Practices and Regulations Chapter 3
Safety Responsibilities-Employee
· Clean Area
· Identifying, Analyzing & Correcting Hazards
· Reporting Incidents & Accidents
CLA 4.3
CLA 5.4
A1
A5
MPRO 106
Safety Practices & Regulations Chapters 1-3
Safety Principles
Hazard Identification, MSDS, PPE & Accident Investigation
See above
VTL
50 minutes
Safety Principles
· Creating Safety Documentation
· Designing a Safety Tracking System
· Communicating Safety Data
See above
Common Core
Challenge: Designing for Production
Activity Guides, Phase 3
100 minutes
QUALITY PRINCIPLES
Objectives
· Define the terms quality and quality management system
· Understand the history of quality management systems
· Identify the benefits of quality management systems to your company, you, and your customers
· Identify various types of quality management systems (QMS)
· Explain the role of the International Organization for Standards (ISO)
· Define ISO 9000
· Define Lean Manufacturing
· Describe the Six Sigma Quality System
· Describe the PDCA cycle
· Describe how to handle a non-conforming product
· Describe a quality audit
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Quality Principles
Importance of Quality
· Quality Definition, Quality Concepts, Your Role
CLA 6.1
IML 1.5
A6
MPRO 109
ISO 9000, Part 1
Quality Systems
· Six Sigma/Lean
· TQM
· ISO
· Continuous Improvement
· PDCA Cycle
CLA 6.1
CLA 6.3
CLA 6.4
CLA 6.5
A6
MPRO 109
Quality Tools, Part 1
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Quality Audits
Definition, Purpose, Types (Internal, External, Third-Party)
A6
MPRO 109
Quality Tools, Part 1
Quality Principles
· Determining Quality Standards
· Creating a Quality System
· Communicating Quality Data
See above
Common Core
Challenge: Designing for Production
Activity Guides,
Phase 4
60 minutes
CHALLENGE: DESIGNING FOR PRODUCTION - Phases 5 & 6
*Note: These final two phases may be integrated into the curriculum at any point after Quality Principles depending on teacher preference/schedule.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Challenge: Designing for Production
Productivity
· Assembling Products
· Designing a Productivity Tracking System
· Communicating Productivity Data
IML 1.4
IML 1.5
IML 1.6
Common Core
Challenge: Designing for Production
Activity Guides, Phase 5
150 minutes
Presentation Skills
· Communication
· Teamwork
· Analysis
Common Core
Challenge: Designing for Production
Activity Guides, Phase 6
60 minutes
THE MANUFACTURING PROCESS
Basic Measurement: Objectives
· Define dimensional measurement and explain its importance.
· Describe the two systems of dimensional measurement used in manufacturing and convert between them.
· Describe the function and construction of a machinist's rule.
· Use a metric rule and a decimal-inch machinist’s rule to measure a length.
· Use a rule graduated in common fractions of an inch to measure a length.
· Convert between common fraction inches and decimal inches
· Define measurement accuracy and explain its importance.
· Define resolution and explain its effect on accuracy.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Basic Measurement
· Basic Measurement
MPRO 101
Basic Measurement
Segments 1 - 3
THE MANUFACTURING PROCESS
Blueprint Reading: Objectives
· Differentiate between line types and differentiate their uses on a blueprint.
· Understand the purpose of a universal standard.
· Understand the common elements of a blueprint.
· Understand the purpose of the Alphabet of Lines.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Blueprint Reading-Part I
· Blueprint Lines
MPRO 102
MPRO 102
Introduction to Print Reading
Chapter 1
Blueprints & Measurement
See above
Activity Guides
Metals: Objectives
· Define ferrous metal and non-ferrous metal and explain their importance.
· Define steel and cast iron and explain their importance.
· Describe the basic properties of aluminum and copper and explain their importance.
· Describe characteristics used to select a ferrous metal and a non-ferrous metal for an application.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of Ferrous/Non-Ferrous Metals Part I
· Introduction to Ferrous Metals
· Introduction to Non-Ferrous Metals
IML 1.3
IML 5.8
MPRO 205
Manufacturing Metals
Chapters 1 - 2
THE MANUFACTURING PROCESS
Machining - Drill Operation: Objectives
· Describe the drilling process.
· Describe types of drilling machines.
· Describe the basic operation of a drill machine.
· Identify major parts of a drill machine.
· Describe how to identify drill tool type and size.
· Identify drill tool type and size given manufacturing documentation.
· Describe two methods of mounting a tool in a drilling machine.
· Describe how to mount a work piece for drilling.
· Describe the factors that impact drilling quality.
· Describe how to inspect drill tooling for wear.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Machining-Drill Operation
IML 1.4
IML 5.3
IML 5.4
IML 5.6
IML 5.12
MPRO 207
Production Machine Tooling
Segments 1 - 4
THE MANUFACTURING PROCESS
CNC: Objectives
· Define the purpose and function of a Computer Numerical Control (CNC) device.
· Define the roles carried out by CNC programmers and CNC operators.
· Identify the responsibilities of CNC programmers and operators.
· Identify the difference between two‐ and three‐dimensional Cartesian Coordinate System.
· Identify the three major reference points used in CNC machining.
· Define the terms work offset, tool length offset, and tool wear offset.
· Understand the purpose and function of a CNC part program.
· Describe the three methods used for programming a CNC machine.
· Describe the structure of a part program and identify common part program codes.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of CNC
· History of Computer Numerical Controllers
· Cartesian Coordinate System
· Reference Points
· Part Program Overview
MPRO 100
IML 5.3
IML 5.6
IML 5.12
MPRO 100
Principles of Adv Manufacturing
Chapter 2
Cartesian Coordinates Activity
See above
Activity Guides
45 minutes
THE MANUFACTURING PROCESS
Tooling & Assembly: Objectives
· Define cutting and cutting tools
· Identify the most common types of cutting tools
· Describe the difference between single point and multi point tooling.
· Understand the uses of cutting tools
· Understand the importance of cutting tools to the machining process
· Understand the importance of the role of the machine operator
· Describe mechanical assembly and give an example.
· Describe threaded fastener assembly.
· Describe non-threaded fastener assembly.
· Describe rivet assembly.
· Describe hydraulic and water hose assembly.
· Describe pneumatic hose assembly.
· Describe robotic assembly.
· Describe pick and place assembly.
· Define bonding and give an example.
· Describe the brazing and soldering processes, the welding process, and the gluing process.
· Describe the operation of gaskets and o-ring seals.
· Describe the operation of parts feeder systems.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of Tooling Principles of Assembly
· Tooling Basics
· Principles of Assembly
IML 5.5
IML 5.7
IML 5.12
MPRO 109 TL101 MPRO 103 – new addition
Tool & Machine Material Processing
IML 1.8
IML 5.12
THE MANUFACTURING PROCESS
Pneumatic Power Systems: Objectives
· Define pneumatics and give an application.
· Describe the functions of basic components of a pneumatic system.
· Define pneumatic pressure and give its units of measurement.
· Describe the function of a pneumatic schematic.
· Explain six pneumatic safety rules.
· Describe the function of a pressure regulator valve and give an application.
· Describe the operation of a pressure regulator and give its schematic symbol.
· Describe the function of an air filter.
· Describe the operation of an air filter and give its schematic symbol.
· Describe the function of a pneumatic quick-connect fitting and give its schematic symbol.
· Describe the function of a tee and a cross and give their schematic symbols.
· Describe the function of a pneumatic cylinder and give an application.
· Describe the operation of a double-acting pneumatic cylinder and give its schematic symbol.
· Describe the function of a 4-way, 3-position pneumatic DCV and give an application.
· Describe the operation of a 4-way, 3-position pneumatic DCV and give its schematic symbol.
· Design a multiple cylinder pneumatic circuit.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Pneumatic Power Systems
· Pneumatic Power Systems
IML 1.4
IML 5.10
IML 5.12
MPRO 203
Production Technology
Segments 1 - 4
THE MANUFACTURING PROCESS
Principles of Hydraulics: Objectives
· Explain the differences between force and pressure.
· Understand the basics of Pascal’s Law.
· Identify how hydraulic power is similar to a lever.
· Understand how the hydraulic press illustrates Pascal’s Law.
· Explain some of the major inventions in the history of hydraulics.
· Name common manufacturing machines that use hydraulics to perform their main functions.
· Name common hydraulic manufacturing applications.
· Understand the importance of hydraulic maintenance.
· Understand the basic steps of operator maintenance.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
The Manufacturing Process
Principles of Hydraulics
· Introduction to Hydraulics
· Hydraulic Applications
· Hydraulic System Maintenance
IML 5.11
IML 5.12
MPRO 203 PT 303
Production Technology
Chapters 1, 3, 5
MECHATRONICS ELECTRICAL SYSTEMS
Objectives
· Define electricity and give an application.
· Describe the two types of electrical current and give an application of each.
· Describe the function and operation of a circuit tester.
· Describe the function of the four basic components of an electrical circuit.
· Describe the operation of two types of power supplies and give their schematic symbols.
· Describe the function of an electrical schematic.
· Connect and operate a power supply.
· Describe the operation of a manual switch.
· Describe the operation of N.O. and N.C. contacts and give their schematic symbols.
· Describe the function of three types of manual switch operators and give an application of each.
· Describe the operation of three types of manual switch operators and give their schematic symbols.
· Connect and operate a circuit using three types of manual switches.
· Describe the function of five types of electrical output devices and give an application of each.
· Describe the operation of five types of electrical output devices and give their schematic symbols.
Topic
Subtopic
Required Standards/Anchors
Content Location
Pacing Guide
Mechatronics Electrical System
Basic Electrical Circuits
· Basic Electrical Circuits
MPRO 122
IML 5.9
IML 5.12
MPRO 122
Mechatronics Electrical System
Chapter 1